Type: | Horizontal Lathe |
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Processing Accessory: | Chuck CNC Lathe |
Guide Rail: | Horizontal Guide Rail |
Tool Holder: | Single-tool Holder CNC Lathe |
Power Source: | Hydraulic Pressure |
Controlling Mode: | CNC |
Customization: |
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Technical points of the equipment: 1. The main axis (c-axis) adopts 5.5KW servo spindle unit with self-locking function and speed and position switching function. 2. X/Z axis adopts full closed-loop absolute servo unit with power-off memory function. 3. The rotary milling is supported by imported high-speed double-row angular contact bearings, which ensures the surface finish of the workpiece with high speed and high precision. The customized shaped integral alloy coated machine clamping inserts significantly improve the tool life and obtain accurate machining tooth shape, and the bi-directional precision ball screw and X/Z direction precision linear guide drive ensure the cutting size and pitch error of the workpiece, and the cooling and chip removal by cutting fluid. 4. The transmission of each axis of the machining part adopts Hanjiang high-precision ball screw, with pre-research of the screw body and pre-tightening treatment of the screw nut. 5. the body of the equipment adopts the whole bed with full protection sheet metal shell; 6. the whole sheet metal protection is used on the working table and above parts of the equipment, with openable maintenance and working windows, and the machine tool protection has a certain sealing capacity. 7. the equipment control system has the data interface of ERP and other management software, and can import and export relevant data. 8. The flexibility of the equipment is 1.5 times of the target part size. 9. each processing unit of the equipment can be independently controlled or controlled as a whole according to the set sequence, which is convenient for part change and process adjustment; |
No. | Item | Specific parameters | ||
1 | the number of machine control axes | A, C, X, Z axis four-axis triple linkage, A axis (rotary milling power) system frequency control | ||
2 | the machine system selected | Siemens 828D (custom CNC rotary milling special three-axis system) | ||
3 | chuck | A2-6 hydraulic collet precision chuck | ||
4 | machine protection | full protection double sliding door sheet metal | ||
5 | Machine processing workpiece length limit | 500mm | ||
6 | The maximum swing diameter of the machine over the drag plate | 200mm | ||
7 | The maximum short distance of the machine tool (not over the drag plate) rotation diameter | 400mm | ||
8 | Spindle (C-axis) control type | position / speed | ||
9 | spindle using motor | servo spindle unit directly connected to the gearbox | ||
10 | X / Z control form | position control | ||
11 | machine tool manufacturers and machine models | Yunnan machine tool factory custom | ||
12 | servo motor manufacturer | Siemens 828D complete set | ||
13 | drive manufacturers | |||
14 | equipment total power | 12KW | ||
15 | motion axis fast moving speed | 6/10m/min | ||
16 | each linear motion axis positioning accuracy | ≤0.015mm | ||
17 | Repeat positioning accuracy of each linear motion axis | ≤0.01mm | ||
18 | Spindle speed | 0~1500r/min | ||
19 | Rotary axis accuracy | ≤5″ | ||
20 | Repeat positioning accuracy of rotary axis | ≤2.5″ | ||
21 | Spindle clearance elimination device | CNC control clamping or loosening | ||
22 | Ball screw and guide manufacturer | Hanjiang or Jining Botte | ||
23 | main electrical contactor part manufacturer | Delisi or equivalent brand | ||
24 | Other machine configuration | Front hydraulic center stand |
90W2 cyclone milling head configuration parameters | ||||
No. | Item | Specific parameters | ||
1 | name of the equipment | internal cutting double support cyclone milling | ||
2 | Equipment model | 90W2 | ||
3 | center height (mm) | 90mm | ||
4 | bore diameter | 90mm | ||
5 | permissible spiral lift angle range | ±12° | ||
6 | the maximum outside diameter range of the processing workpiece | diameter less than 40mm | ||
7 | workpiece guide angle range | less than12° | ||
8 | machining surface roughness | ≤Ra 0.8~1.6 | ||
9 | Tools | Custom-made machine clampable inserts(M8,M10,M12,M14) | ||
10 | tool plate, tool bar | 1 four-station tool plate 4 machine clamp tool bar | ||
11 | chip discharge mode | water-cooled or air discharge | ||
12 | milling tool axis motor power | 4 levels 2.2KW | ||
13 | Equipment speed range | 1600-2000r/min | ||
14 | motor and control mode | three-phase asynchronous motor, CNC control switch, frequency converter control speed | ||
15 | Suitable for machine | 6146 and above | ||
16 | suitable for processing workpiece | rotary worm or screw or various screw pump rotor, etc. | ||
Machining effect, chip effect | ||||
No. | Item name | processing standards | ||
1 | free of charge to provide services have | Product drawings to the demand side to provide the official valid drawings shall prevail; | ||
2 | workpiece material | stainless steel or iron bar | ||
3 | chip time | According to the drawing workpiece 0.3 die single head processing beat: about 20 seconds. | ||
4 | dimensional accuracy | national standard 7 grade | ||
5 | Surface roughness | Ra0.8~1.6 | ||
6 | whether party B deep processing | X | ||
7 | tooth shape | 20° | ||
8 | pitch | 0.94 | ||
9 | outer diameter | 3.6 | ||
10 | number of head | 1 | ||
11 | the allowable error of tempo (including clamping time) | 15% error is allowed; | ||
12 | test cutting tooling designed and manufactured by Party A | the plan must be reviewed and approved by buyer; to adapt to rapid clamping, and easy to install and remove | ||
13 | test-cutting workpiece process documentation and programming program | Seller is responsible for the preparation, and approved by buyer | ||
14 | machine tooling requirements | suitable for processing a variety of products | ||
15 | fixture operation requirements | convenient, reliable positioning, good rigidity | ||
16 | the tool surface flatness | error within 0.1mm |
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