Trending Products Large Size CNC Gear Milling Machine for Gear Processing

• Customization: Available
• After-sales Service: Available
• Type: Gear Milling Machine
• Model NO.: customized
• CNC or Not: CNC
• Voltage: 380V
• Certification: CE, ISO9001
• Application: Cylindrical Gear Machining
• Max. Machinable Module: 26mm
• Spindle: Tool Rotation
• X/Z Axis: Horizontal / Vertical Feed
• Max. Gear Face Width: 650mm
• Cutter Head Thickness: 100mm
• Transport Package: Wooden Case Package
• Specification: standard
• Trademark: GOLP
• Origin: China
• Production Capacity: 500sets/Year
• Package Size: 600.00cm * 350.00cm * 500.00cm
• Package Gross Weight: 45000.000kg

Product Description

CNC high speed gear milling machines are primarily used for the efficient machining of cylindrical gears. Equipped with high-performance carbide cutter heads, their machining efficiency is 3 to 6 times that of traditional gear shaping or hobbing.

The spindle box is driven by a high-power variable frequency motor with stepless speed regulation (LG/ABB, 45kW), meeting various gear milling process requirements. The spindle motor speed can be manually controlled via the MCP spindle speed control switch or programmed via M03 (or M04) and S functions. The spindle motor control unit has automatic overload and overcurrent protection functions, improving the machine tool's stability and safety.

The hydraulic station is external, and the column uses a four-point balanced hydraulic clamping device. The entire machine guideway uses a distributed controllable lubrication system, and the milling spindle box is self-circulating lubricated. Air cooling is used during milling.

Our CNC high speed gear milling machineis expertly designed with a moving column and rotary table layout. The advanced milling spindle head employs dual-side drive and active backlash elimination, ensuring unrivaled rigidity during operation and optimizing the gear milling process. It is precisely engineered for the high-efficiency machining of cylindrical gears.

The column's robust double-web structure, combined with the machine bed guideway's innovative "rolling + sliding" design, provides extraordinary rigidity and outstanding vibration resistance.

Technical performance	G-2000/16		G-3000/20		G-3000/25
Maximum processing modulus (mm)	20	26	26		26
Cutter diameter (mm)	360-400	380-420	380-420		380-420
Cutter rod diameter (mm)	70	90	80	90	80	90
Maximum helix angle (°)	±22.5		±22.5		±22.5
Minimum external gear ring root diameter (mm)	/	550	/	1100	/	1400
Maximum external gear ring outer diameter (mm)	/	2000	/	2500	/	3000
Minimum internal gear ring inner diameter (mm)	550	/	1100	/	1400	/
Maximum internal gear ring outer diameter (mm)	2000	/	2500	/	3000	/
Cutter center overhang depth (mm) A	600	/	600	/	600	/
Distance between the center of the cutter and the back wall (mm) B	610	/	610	/	610	/
Repeat positioning accuracy of the worktable (")	≤±3		≤±3		≤±3
Repeat positioning accuracy of the X/Z axis (mm)	≤±0.01		≤±0.01		≤±0.01
Spindle speed (rpm)	70-140		70-140		70-140
Spindle diameter runout (mm)	0.01		0.01		0.01
Diameter of rotary table (mm)	1600		2000		2500
Maximum allowable load of the worktable (kg)	12000		20000		25000
Main motor power/total power (kW)	30/60	37/70	37/70		37/70
Machine weight (kg)	45000		55000		60000
Machine dimensions (length x width x height, m)	6*3.5*5		8*4*5		8.5*4.5*5

Our machine incorporates an integrated floor-type hydrostatic worktable, driven by a large-diameter double worm gear set, providing superior rigidity and stability for high-speed cutting. A sophisticated chip removal system ensures seamless evacuation, complemented by a semi-enclosed guard that protects the machine. Moreover, the X/Z-axis guideways are fully enclosed for comprehensive protection.

 

Outfitted with a high-performance carbide cutter head and enhanced single index cross tooth machining software, our machine excels in gear milling, accommodating both equal and unequal division.

• The Spindlefacilitates tool rotary motion,

• while the X-axisenables precise horizontal feed motion.

• Z-axiscontrols vertical feed motion for the dynamic milling spindle head movement.

• The A-axisadjusts the tool installation angle,

• and the C-axiscommands rotary table motion with precision.

 

In the visual representation, 400 straight teeth are being meticulously milled to perfection. We offer comprehensive process support, encompassing gear milling cutter head and fixture design, alongside the optimization of tooth profile and milling parameters, to guarantee both superior machining quality and exceptional production efficiency.

 

You can click on the image above for details.

WUXI GOLP CNC MACHINERY CO,.LTD is located in WUXI-- the core location of the Changjiang Delta which is the most dynamic economy area in China. We are a new brand company specializing in the CNC machine tool industry. The company is mainly engaged in Gear Manufacturing System Solutions, Shaft Parts Machining Solutions,Automatic and Connect Line Solutions and other intelligent machine and supporting products. The company adheres to the business philosophy --Professional quality, Credibility first, Customer first, and is committed to the  development  goal  of  becoming  an  important  member  of the  global  market  in  the  field  of intelligent machines.

Our company mission is to solve every client's problem and help clients save more time and money. Welcome to visit our company and discuss cooperation.

Q: What is the warranty period?

A: We offer a warranty service for all purchased products ranging from 12 to 24 months, ensuring you are worry-free during the use of our equipment. Choosing us means choosing a long-term and reliable partner.

Q: What is the delivery time?

A: For in-stock items, we guarantee delivery within 1-2 months; for custom-manufactured products, we commit to delivering within 5-6 months. No matter how urgent your needs are, we can respond quickly to ensure your project proceeds on schedule.

Q: Do you provide after-sales service?

A: Yes, we provide comprehensive after-sales services, including but not limited to timely supply of spare parts, online technical support, on-site installation and commissioning, as well as operational training. We strive to offer you the most thoughtful service support to ensure the efficient operation of equipment and assist in the continuous growth of your business.

Q: What additional products or services do you offer?

A: we also provide "turnkey" engineering services, customizing automated production lines according to customer needs to ensure seamless integration with existing production processes. We are committed to offering complete solutions to every customer, helping you achieve maximum production efficiency.