An automatic spline rolling machine is an advanced cold-forming equipment that integrates automatic feeding, positioning, forming, and unloading functions. It is designed for efficiently producing splines, serrations, or knurling on shafts and cylindrical parts.
Compared with traditional manual or semi-automatic machines, the automated version utilizes servo motors, sensors, robotic arms, and intelligent control systems to achieve fully unattended operation. This ensures higher productivity, stable forming accuracy, and consistent quality, while minimizing manual labor and safety risks. It is widely used in mass production of automotive parts, agricultural machinery, motor shafts, and robot joint components.
Machining tripod housing spline with high precision.
Δ The workpiece achieves optimal support through precision-engineered front and rear tailstocks, guiding seamlessly towards the molds for flawless execution.
Δ Experience the art of precision as the tooth shapes of the workpiece are flawlessly crafted during the roll forming mold engagement process.
Δ Witness the seamless release of molds after precisely restricking the workpiece, ensuring superior quality.
Unrivaled process advantages of cold rubbing:
(In stark contrast to traditional cutting methods)
Achieve up to 30-fold increase in efficiency (approximately 10-20 seconds per piece)
Enhance workpiece load-carrying capacity by an impressive 40%
Achieve an exceptional roughness level below Ra0.4
Experience significant material savings ranging from 9% to 15%
Reap remarkable improvements in fatigue strength, torsional strength, and wear resistance of the toothed profile;
a unique forming principle alongside a precise positioning mechanism, our machine processes the spline to the shoulder's nearest part without necessitating backcutting distance, ensuring impeccable results.
Spline cold forming redefines efficiency by offering a chip-free process where the root material elegantly transitions and extrudes to form the crown of the tooth.
With a unique forming principle and precise positioning mechanism, our machine processes the spline to the nearest part of the shoulder without the need for backcutting, ensuring precision and efficiency.
Scope of Application:
Our machine is meticulously designed for the precise, chipless cold forming of straight teeth, bevel teeth (splines), threads, worms, straight threads, and oil grooves. It excels on gear shafts, CV joints, spline shafts, motor shafts, textile rollers, spring torsion bars, steering gears, crankshafts, and other automotive shaft components.
| ITEM |
LC800A |
LC1000A |
LC1000EA |
LC1500A |
LC2000EA |
| max module (mm) |
1.3 |
1.5 |
1.5 |
1.75 |
2 |
| max out diameter (mm) |
Φ40 |
Φ50 |
Φ50 |
Φ60 |
Φ70 |
| max tool width (mm) |
80 |
100 |
100 |
120 |
150 |
| max workpiece length (mm) |
1000 |
1000 |
1000 |
1000 |
1000 |
| max installing tool width (mm) |
300 |
300 |
300 |
300 |
300 |
| the open part size (mm) |
139.7 |
139.7 |
139.7 |
152.4 |
177.8 |
| tool size (inch) |
24 or 16 or 13 |
36 or 24,13 |
36 or 24,13 |
48 or24,24or13,36 |
60or36,36or24,48 |
| max travel (mm) |
800 |
1160 |
1160 |
1560 |
2100 |
| weight (kg) |
10000 |
13000 |
13000 |
18000 |
23000 |
| length x width (mm) |
2400*4400 |
3200*4400 |
4800*3400 |
4000*4600 |
6400*3800 |
| drive way |
hydraulic |
hydraulic |
CNC |
hydraulic |
CNC |
| special specifications can be customized. |
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WUXI GOLP CNC MACHINERY CO., LTD proudly calls WUXI its home. Strategically nestled in the core of the vibrant Changjiang Delta, the most dynamic economic powerhouse in China, our company stands as a new, innovative brand specializing in the CNC machine tool industry. We take pride in our specialization in CNC grinding machines, die-casting machines, gear shaping machines, gear grinding machines, gear chamfering machines, gear measuring centering machines, and other advanced intelligent machines and supporting products. Our business philosophy, 'Professional quality, Credibility first, Customer first,' drives our commitment to becoming a key player in the global market for intelligent machines, setting our sights on excellence. machines.
Q: What is the warranty period?
A: We proudly offer a robust warranty service for all our products, with coverage ranging from 12 to 24 months. This ensures peace of mind while using our equipment. By selecting us, you are choosing a steadfast and dependable partner for the long haul.
Q: What is the delivery time?
A: For items in stock, we ensure delivery within an impressive 1-2 months. For custom-manufactured products, our commitment is to deliver within 5-6 months. Regardless of the urgency of your needs, we are poised to respond promptly, ensuring your project remains on track.
Q: Do you provide after-sales service?
A: Yes, we offer an all-encompassing suite of after-sales services, including the prompt supply of spare parts, expert online technical support, on-site installation and commissioning, and hands-on operational training. Our dedication is to deliver unparalleled service support, fostering the smooth operation of your equipment while bolstering your business growth.
Q: What additional products or services do you offer?
A: We also excel in providing comprehensive 'turnkey' engineering services. We customize automated production lines tailored to your specific requirements, ensuring flawless integration with your existing production processes. Our goal is to deliver complete solutions, empowering you to realize maximum production efficiency.
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