Heavy Equipment Max. Module 26mm CNC Gear Milling Machine for Large Workpieces

• Customization: Available
• After-sales Service: Available
• Type: Gear Milling Machine
• Model NO.: customized
• CNC or Not: CNC
• Voltage: 380V
• Certification: CE, ISO9001
• Application: Cylindrical Gear Machining
• Max.Diameter: 2000mm
• Spindle: Tool Rotation
• X/Z Axis: Horizontal / Vertical Feed
• Process Support: Cutter Head and Fixture Design
• Max.Module: 26mm
• Transport Package: Wooden Case Package
• Specification: standard
• Trademark: GOLP
• Origin: China
• Production Capacity: 500sets/Year
• Package Size: 600.00cm * 350.00cm * 500.00cm
• Package Gross Weight: 45000.000kg

Product Description

Experience the pinnacle of machining prowess with the CNC high speed gear milling machine, an engineering marvel. This machine excels with efficiency up to 3 to 6 times greater compared to traditional gear shaping or hobbing techniques, revolutionizing productivity.

The spindle head features a dual-side drive system that delivers high cutting power, supported by an active hydraulic backlash-elimination mechanism. This design reduces cutting noise during gear milling and greatly improves tooth-surface finish.

The rotary tabl--available in single or dual worm-gear configuration--adopts a heavy duty, high precision design. A reinforced locking mechanism provides superior circumferential cutting rigidity, effectively suppressing radial and torsional vibration and ensuring stable, high quality gear machining performance.

Our CNC high speed gear milling machine boasts a moving column and rotary table layout. The milling spindle head embraces a dual-side drive and proactive backlash elimination, delivering unmatched rigidity during gear milling. Tailored for the efficient production of cylindrical gears, it sets a new standard in precision engineering.

The column's robust double-web structure, paired with a "rolling + sliding" guideway on the machine bed, offers exceptional rigidity and vibration resistance, elevating the machine's performance.

Technical performance	G-2000/16		G-3000/20		G-3000/25
Maximum processing modulus (mm)	20	26	26		26
Cutter diameter (mm)	360-400	380-420	380-420		380-420
Cutter rod diameter (mm)	70	90	80	90	80	90
Maximum helix angle (°)	±22.5		±22.5		±22.5
Minimum external gear ring root diameter (mm)	/	550	/	1100	/	1400
Maximum external gear ring outer diameter (mm)	/	2000	/	2500	/	3000
Minimum internal gear ring inner diameter (mm)	550	/	1100	/	1400	/
Maximum internal gear ring outer diameter (mm)	2000	/	2500	/	3000	/
Cutter center overhang depth (mm) A	600	/	600	/	600	/
Distance between the center of the cutter and the back wall (mm) B	610	/	610	/	610	/
Repeat positioning accuracy of the worktable (")	≤±3		≤±3		≤±3
Repeat positioning accuracy of the X/Z axis (mm)	≤±0.01		≤±0.01		≤±0.01
Spindle speed (rpm)	70-140		70-140		70-140
Spindle diameter runout (mm)	0.01		0.01		0.01
Diameter of rotary table (mm)	1600		2000		2500
Maximum allowable load of the worktable (kg)	12000		20000		25000
Main motor power/total power (kW)	30/60	37/70	37/70		37/70
Machine weight (kg)	45000		55000		60000
Machine dimensions (length x width x height, m)	6*3.5*5		8*4*5		8.5*4.5*5

Outfitted with a high-performance carbide cutter head and cutting-edge single index cross tooth machining software, the machine executes gear milling with precision, accommodating both equal and unequal division.

• Spindle: Tool rotary motion

• X-axis: Horizontal feed motion

• Z-axis: Vertical feed motion for the milling spindle head movement

• A-axis: Tool installation angle axis

• C-axis: Rotary table motion

Designed with a integrated floor-type hydrostatic worktable, powered by a large-diameter double worm gear set, the machine ensures unparalleled rigidity and stability, even during high-velocity cutting. An efficient chip removal system guarantees seamless evacuation, while the semi-enclosed guard provides comprehensive protection, coupled with fully enclosed X/Z-axis guideways.

In the accompanying image, 400 straight teeth are meticulously being milled, showcasing precision and quality. Our comprehensive process support includes gear milling cutter head and fixture design, alongside tooth profile and milling parameter optimization, ensuring superior machining quality and productivity.

 

WUXI GOLP CNC MACHINERY CO,.LTD is located in WUXI-- the core location of the Changjiang Delta which is the most dynamic economy area in China. We are a new brand company specializing in the CNC machine tool industry. The company is mainly engaged in Gear Manufacturing System Solutions, Shaft Parts Machining Solutions,Automatic and Connect Line Solutions and other intelligent machine and supporting products. The company adheres to the business philosophy --Professional quality, Credibility first, Customer first, and is committed to the  development  goal  of  becoming  an  important  member  of the  global  market  in  the  field  of intelligent machines.

Our company mission is to solve every client's problem and help clients save more time and money. Welcome to visit our company and discuss cooperation.
 

Q: What is the warranty period?

A: We offer a warranty service for all purchased products ranging from 12 to 24 months, ensuring you are worry-free during the use of our equipment. Choosing us means choosing a long-term and reliable partner.

Q: What is the delivery time?

A: For in-stock items, we guarantee delivery within 1-2 months; for custom-manufactured products, we commit to delivering within 5-6 months. No matter how urgent your needs are, we can respond quickly to ensure your project proceeds on schedule.

Q: Do you provide after-sales service?

A: Yes, we provide comprehensive after-sales services, including but not limited to timely supply of spare parts, online technical support, on-site installation and commissioning, as well as operational training. We strive to offer you the most thoughtful service support to ensure the efficient operation of equipment and assist in the continuous growth of your business.

Q: What additional products or services do you offer?

A: we also provide "turnkey" engineering services, customizing automated production lines according to customer needs to ensure seamless integration with existing production processes. We are committed to offering complete solutions to every customer, helping you achieve maximum production efficiency.