Both vertical and horizontal servo spline rolling machines adopt a patented full closed-loop technology that combines dual servo motors, ball screws, and precision compensation. This design effectively eliminates deviations in the installation reference of the rolling dies and prevents loss of forming accuracy caused by ball screw wear or thermal expansion, freeing the process from accuracy dependence on the ball screw.
Both vertical and horizontal servo spline rolling machines are equipped with hollow ball screws and independent oil cooling units, maintaining constant temperature and ensuring long-term stability of precision.
Whether vertical or horizontal, servo or hydraulic, from standalone machines to fully automated lines, and from single-stage to multi-stage forming -- the complete series, ranging from 13 inches to 60 inches, is available to meet diverse customer needs.
machining tripod housing spline;
Δ The workpiece is expertly supported by front and rear tailstocks and precisely guided into the molds;
Δ The intricate tooth shape of the workpiece is meticulously formed during the dynamic engagement with roll-forming molds;
Δ Seamlessly drop out molds after securely restricking the workpiece;
Our forming principle, combined with a precision positioning mechanism, allows for the processing of the spline to the nearest part of the shoulder without requiring a backcutting distance.
Spline cold forming is an innovative chip-free process where the root material is gradually extruded and transformed to form the crown of the tooth, enhancing efficiency and precision.
Unrivaled Process Advantages of Cold Rubbing:
(A revolutionary step forward compared to traditional cutting methods)
Efficiency is boosted over 30 times, achieving a remarkable processing speed of about 10-20 seconds per piece.
Enhance the workpiece's load-carrying capacity by an impressive 40%.
Achieve remarkable smoothness with a roughness measurement below Ra0.4.
Material savings are significant, ranging from 9% to 15%.
Experience substantial improvements in fatigue strength, torsional strength, and wear resistance of the toothed profile;
The unique forming principle and precise positioning mechanism can process the spline to the nearest part of the shoulder without the need for backcutting distance.
Scope of Application:
Expertly crafted for precise, chipless cold forming of straight teeth, bevel teeth (splines), threads, worms, straight threads, and oil grooves on gear shafts, CV joints, spline shafts, motor shafts, textile rollers, spring torsion bars, steering gears, crankshafts, and other pivotal shaft components in the automotive industry.
| ITEM |
LC800A |
LC1000A |
LC1000EA |
LC1500A |
LC2000EA |
| max module (mm) |
1.3 |
1.5 |
1.5 |
1.75 |
2 |
| max out diameter (mm) |
Φ40 |
Φ50 |
Φ50 |
Φ60 |
Φ70 |
| max tool width (mm) |
80 |
100 |
100 |
120 |
150 |
| max workpiece length (mm) |
1000 |
1000 |
1000 |
1000 |
1000 |
| max installing tool width (mm) |
300 |
300 |
300 |
300 |
300 |
| the open part size (mm) |
139.7 |
139.7 |
139.7 |
152.4 |
177.8 |
| tool size (inch) |
24 or 16 or 13 |
36 or 24,13 |
36 or 24,13 |
48 or24,24or13,36 |
60or36,36or24,48 |
| max travel (mm) |
800 |
1160 |
1160 |
1560 |
2100 |
| weight (kg) |
10000 |
13000 |
13000 |
18000 |
23000 |
| length x width (mm) |
2400*4400 |
3200*4400 |
4800*3400 |
4000*4600 |
6400*3800 |
| drive way |
hydraulic |
hydraulic |
CNC |
hydraulic |
CNC |
| special specifications can be customized. |
For detailed insights, simply click on the image above.
WUXI GOLP CNC MACHINERY CO,.LTD is strategically located in WUXI in the heart of the Changjiang Delta, a highly dynamic economic hub in China. We are a dynamic new brand specializing in the CNC machine tool industry. Our focus encompasses CNC grinding machines, die-casting machines, gear shaping and grinding machines, gear chamfering and measuring centering machines, and an array of new intelligent machines with supporting products. Our company is guided by the business philosophy of 'Professional Quality, Credibility First, Customer First,' and we are steadfastly committed to our development goal of becoming a pivotal player in the global intelligent machine market. machines.
Q: What is the warranty period?
A: Experience peace of mind with our warranty service for all purchased products, ranging from 12 to 24 months. This ensures uninterrupted, worry-free usage of our premium equipment. By choosing us, you are embracing a partnership that promises reliability and longevity.
Q: What is the delivery time?
A: For items readily in stock, we guarantee a swift delivery time of just 1-2 months. For bespoke, custom-manufactured products, we commit to delivering within an efficient timeline of 5-6 months. Regardless of how pressing your requirements may be, we are dedicated to responding promptly to ensure your projects stay on track and proceed seamlessly.
Q: Do you provide after-sales service?
A: Absolutely, we are proud to offer an extensive range of after-sales services. These include the timely provision of spare parts, online technical assistance, on-site installation, comprehensive commissioning, and thorough operational training. Our goal is to deliver superior support services to guarantee the seamless operation of your equipment, fostering the continuous expansion of your enterprise.
Q: What additional products or services do you offer?
A: In addition to our core offerings, we specialize in providing 'turnkey' engineering services. We customize automated production lines tailored to your specific needs, ensuring flawless integration with your existing processes. We are devoted to delivering complete solutions to each customer, empowering you to achieve unparalleled production efficiency.
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