Single-stage or multi-stage forming, 13 to 36-inch horizontal standard reinforced servo or
hydraulic gear rolling machine for precision chipless cold forming of involute (straight, helical, tapered, missing, parallel) splines, worms, threads, meshes, straights, oil grooves and other precision machining of involute (straight, helical, tapered, missing, parallel) teeth on shaft parts up to 1.5 modulus. High rigidity, precision, high efficiency, environmental protection, can be equipped with truss or articulated robots, support automated linkage.
Δ Improve Production Efficiency
By integrating automatic loading and material exchange systems, the automated gear rolling machine can continuously process multiple workpieces without manual intervention. The uninterrupted workflow reduces downtime and maximizes equipment utilization, thereby improving overall production efficiency. This makes it especially suitable for large-scale and long-duration production requirements.
Δ Ensure Consistency and Quality
The automated system precisely controls the consistency of each operation, including clamping force, feed rate, and machining parameters. This helps ensure consistent product quality across batches. In addition, the automatic inspection function can monitor product quality in real time, promptly detect deviations that may affect specifications, and make necessary corrections to maintain high-quality standards.
Δ Reduce Labor Costs and Enhance Safety
Since most operations are performed automatically, the demand for manual labor is significantly reduced, lowering labor costs and relieving workers from repetitive tasks. At the same time, automation minimizes direct human contact with machinery, reducing the risk of workplace injuries and improving overall safety in the production environment.
Δ Optimized Resource Utilization
Equipped with an advanced control system, the machine optimizes tool paths and machining parameters based on actual production conditions, reducing material waste and extending tool life. In addition, precise control of energy consumption during each machining process helps achieve energy saving and emission reduction goals.
Δ Improved Data Transparency and Traceability
The automated system is typically integrated with real-time monitoring and data analysis functions, capable of recording detailed machining information for each workpiece, such as dimensional tolerances and surface quality. These data not only help improve product quality, but also provide a reliable basis for subsequent quality tracing, meeting industry standards and customer requirements.
machining outer race splines and threads
Loading Conveyor
The loading hopper can be loaded with a large number of workpieces at once, and works in conjunction with the automatic feeding system to continuously supply the gear rolling machine with parts to be processed. This reduces downtime caused by frequent manual loading, significantly improving overall production efficiency.
Automatic Loading and Unloading
Automatic material exchange can complete the loading and unloading of workpieces in the shortest possible time, reducing non-machining time and maximizing machine tool utilization, thereby improving overall production efficiency.
Automatic Truss Manipulator
Through automated material handling and transportation, gantry robots can support continuous production line operations, enabling 24/7 uninterrupted work without manual intervention, making them especially suitable for large-scale production needs.
Automatic Checking Table
It can automatically complete inspection tasks without manual supervision, generate reports based on the results, and promptly feedback to the control system for quick adjustment of the production process.
Outer Clamping Jaw
It usually adopts pneumatic or electric drive methods, offering rapid response and fast gripping/releasing actions, making it suitable for high-speed automated production scenarios and improving the overall line cycle efficiency.
Pneumatic Fixtures
Fanuc CNC System
| ITEM |
LC800A |
LC1000A |
LC1000EA |
LC1500A |
LC2000EA |
| max module (mm) |
1.3 |
1.5 |
1.5 |
1.75 |
2 |
| max out diameter (mm) |
Φ40 |
Φ50 |
Φ50 |
Φ60 |
Φ70 |
| max tool width (mm) |
80 |
100 |
100 |
120 |
150 |
| max workpiece length (mm) |
1000 |
1000 |
1000 |
1000 |
1000 |
| max installing tool width (mm) |
300 |
300 |
300 |
300 |
300 |
| the open part size (mm) |
139.7 |
139.7 |
139.7 |
152.4 |
177.8 |
| tool size (inch) |
24 or 16 or 13 |
36 or 24,13 |
36 or 24,13 |
48 or24,24or13,36 |
60or36,36or24,48 |
| max travel (mm) |
800 |
1160 |
1160 |
1560 |
2100 |
| weight (kg) |
10000 |
13000 |
13000 |
18000 |
23000 |
| length x width (mm) |
2400*4400 |
3200*4400 |
4800*3400 |
4000*4600 |
6400*3800 |
| drive way |
hydraulic |
hydraulic |
CNC |
hydraulic |
CNC |
| special specifications can be customized. |
You can click on the image above for details.
WUXI GOLP CNC MACHINERY CO,.LTD is located in WUXI the core location of the Changjiang Delta which is the most dynamic economy area in China. We are a new brand company specializing in the CNC machine tool industry. The company is mainly engaged in CNC grinding machine,Die-casting machine, gear shaping machine, gear grinding machine ,gear chamfering machine ,gear measuring centering machine and other new intelligent machine and related supporting products. The company adheres to the business philosophy --Professional quality, Credibility first, Customer first, and is committed to the development goal of becoming an important member of the global market in the field of intelligent machines.
Q: What is the warranty period?
A: We offer a warranty service for all purchased products ranging from 12 to 24 months, ensuring you are worry-free during the use of our equipment. Choosing us means choosing a long-term and reliable partner.
Q: What is the delivery time?
A: For in-stock items, we guarantee delivery within 1-2 months; for custom-manufactured products, we commit to delivering within 5-6 months. No matter how urgent your needs are, we can respond quickly to ensure your project proceeds on schedule.
Q: Do you provide after-sales service?
A: Yes, we provide comprehensive after-sales services, including but not limited to timely supply of spare parts, online technical support, on-site installation and commissioning, as well as operational training. We strive to offer you the most thoughtful service support to ensure the efficient operation of equipment and assist in the continuous growth of your business.
Q: What additional products or services do you offer?
A: we also provide "turnkey" engineering services, customizing automated production lines according to customer needs to ensure seamless integration with existing production processes. We are committed to offering complete solutions to every customer, helping you achieve maximum production efficiency.
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