Our state-of-the-art machine tools are expertly engineered for the induction hardening of intricate inner cavities and splines, specifically designed for short-shank outer race components.
This sophisticated machine tool features a dual-station, through-type structure, expertly incorporating an internal cavity quenching station and a spline quenching station. The internal cavity quenching station is equipped with a high-precision three-jaw chuck (hollow chuck) to securely grip the workpiece handle or the upper outer diameter of the workpiece. During the precise quenching process, the workpiece rotates while the sensor remains stationary, ensuring optimal results. For spline and shaft quenching, the workpiece rotates seamlessly, with the lower tray (guided by the inclined surface and end face of the workpiece shell's inner hole) and upper center ensuring firm clamping. The machine's main control system is powered by the advanced Siemens 828D CNC system, offering automatic control of the entire quenching process program. The equipment is further enhanced with a robust process data monitoring system that allows for meticulous monitoring, recording, querying, copying, and printing of all processing parameters.
Ingeniously designed, the quenching fluid reservoir is independent of the machine bed and is equipped with an efficient, standalone return pump that ensures a continuous circulation of the quenching medium to the filtration system, maintaining optimal performance and quality.
Induction heating systems, constant velocity joints, transmission components, engines, wheel hubs and spindles, steering components, steering racks, etc., used in automotive manufacturing.
tempering is a heat treatment process designed to minimize internal stresses that develop during machining, welding, or forming. The material is uniformly heated to a temperature below the critical range and held for a specific time before controlled cooling.
tempering offers precise temperature control and can be easily integrated into automated production lines or operated as an independent unit.
The inner cavity hardening process is efficiently executed using an advanced loading/unloading manipulator to securely hold the splines. Driven by a powerful AC motor, the gripper rotates with precision. The gripper jaws, crafted from superior stainless steel, provide exceptional corrosion resistance and rust prevention, ensuring durability and reliability in operation.
Ingeniously designed, the upper center point features a pneumatic elastic compression spring structure that compensates for any workpiece elongation during thermal expansion. The precise adjustment of the upper center point seat is achieved through a motor-driven trapezoidal screw transmission, allowing for the clamping of workpieces of varying heights with ease and precision.
After the precise heating phase, our cutting-edge built-in laser marking system efficiently prints ID codes on the housing, facilitating easy identification of parts. During rigorous batch product testing, the machine demonstrated remarkable stability.
Also, small induction heating machines, heating inner rings, steel billets, etc.
Automated loading and unloading hopper internal structure diagram.
| No. |
Item |
Unit |
Specification |
| 1 |
Part clamping length |
mm |
60-260 |
| 2 |
Workpiece rotation speed |
Rpm/min |
50-300 |
| 3 |
Workpiece diameter range (ring section) |
mm |
φ60-130 |
| 4 |
Workpiece diameter range (shaft section) |
mm |
φ25-60 |
| 5 |
Max. workpiece weight |
Kg |
≤3 |
For more details, click on the image above.
WUXI GOLP CNC MACHINERY CO,.LTD proudly calls WUXI its home, strategically positioned in the heart of the Changjiang Delta, acknowledged as the most vibrant and dynamic economic powerhouse area in China. As a trailblazing new brand in the CNC machine tool industry, we specialize in an array of advanced machinery including CNC grinding machines, die-casting machines, gear shaping, grinding, chamfering, and measuring centering machines, alongside innovative intelligent machines and related support products. Upholding our steadfast business philosophy - Professional quality, Credibility first, Customer first - we are steadfastly committed to our development goal of becoming a pivotal player in the global market within the realm of intelligent machines.
Q: What is the warranty period?
A: We proudly offer a comprehensive warranty service for all our purchased products, covering 12 to 24 months, ensuring peace of mind and reliability in the use of our equipment. By choosing us, you select a long-term, dependable partner dedicated to your success.
Q: What is the delivery time?
A: We guarantee prompt delivery of in-stock items within 1-2 months. For custom-manufactured products, we commit to delivering within an efficient timeframe of 5-6 months. Regardless of the urgency of your requirements, we swiftly respond to ensure your project timeline remains uninterrupted.
Q: Do you provide after-sales service?
A: Absolutely! We offer a comprehensive suite of after-sales services, including timely supply of spare parts, online technical support, on-site installation and commissioning, as well as comprehensive operational training. Our foremost aim is to provide you with unparalleled service support, ensuring the efficient operation of your equipment and fostering the continuous growth of your business.
Q: What additional products or services do you offer?
A: At Wuxi Golp Cnc Machinery Co., Ltd, we go beyond mere equipment supply. We extend our expertise with comprehensive 'turnkey' engineering services that are meticulously crafted to meet your unique requirements. Our skilled team excels in customizing automated production lines that seamlessly integrate into your existing processes. This commitment ensures you not only receive top-notch equipment but also a holistic solution tailored to drive unparalleled production efficiency. Partner with us to transform your operations and elevate your production capabilities to new heights of excellence.
Audited Supplier 
){kind=link}