machining tripod housing spline
| ITEM |
LC800A |
LC1000A |
LC1000EA |
LC1500A |
LC2000EA |
| max module (mm) |
1.3 |
1.5 |
1.5 |
1.75 |
2 |
| max out diameter (mm) |
Φ40 |
Φ50 |
Φ50 |
Φ60 |
Φ70 |
| max tool width (mm) |
80 |
100 |
100 |
120 |
150 |
| max workpiece length (mm) |
1000 |
1000 |
1000 |
1000 |
1000 |
| max installing tool width (mm) |
300 |
300 |
300 |
300 |
300 |
| the open part size (mm) |
139.7 |
139.7 |
139.7 |
152.4 |
177.8 |
| tool size (inch) |
24 or 16 or 13 |
36 or 24,13 |
36 or 24,13 |
48 or24,24or13,36 |
60or36,36or24,48 |
| max travel (mm) |
800 |
1160 |
1160 |
1560 |
2100 |
| weight (kg) |
10000 |
13000 |
13000 |
18000 |
23000 |
| length x width (mm) |
2400*4400 |
3200*4400 |
4800*3400 |
4000*4600 |
6400*3800 |
| drive way |
hydraulic |
hydraulic |
CNC |
hydraulic |
CNC |
| special specifications can be customized. |
Δ Ingeniously designed for maximum precision, the workpiece is astutely supported by front and rear tail stocks, guided smoothly to the molds;
Δ The tooth shape of the workpiece is meticulously crafted during the seamless engagement process of roll forming molds;
Δ Molds are efficiently dropped out after flawlessly restriking the workpiece;
Experience the pinnacle of precision with our unique forming principle and precise positioning mechanism, expertly processing the spline right up to the shoulder without necessitating any backcutting distance.
Discover the elegance of spline cold forming-a revolutionary chip-free method where the root material is artfully extruded and repositioned to form the tooth crown.
Unveiling the remarkable advantages of cold rubbing:
(When compared to traditional cutting methods)
Witness a staggering efficiency boost, with processing times accelerated by over 30 times, completing each piece in just about 10-20 seconds.
Benefit from a 40% enhancement in the load-carrying capacity of the workpiece.
Enjoy superior surface finish with roughness maintained below Ra0.4.
Achieve significant material savings, ranging from 9% to 15%.
Revel in enhanced fatigue strength, torsional strength, and wear resistance of the toothed profile, ensuring long-lasting durability and performance.
The spline rolling machine can be equipped with either a Siemens or FANUC CNC system, depending on customer requirements, catering to different automation preferences and control habits. The high-performance CNC system ensures stable machine operation, precise positioning, and supports multi-pass rolling, cyclic processing, and flexible parameter adjustments. Whether for standalone machines or fully automated production lines, customers can choose the control system that best suits their process needs, achieving efficient and reliable spline forming solutions.
Application scope:
Our technology excels in the precise, chipless cold forming of diverse profiles including straight teeth, bevel teeth (splines), threads, worm, straight thread, and oil grooves on a variety of components such as gear shafts, CV joints, spline shafts, motor shafts, textile rollers, spring torsion bars, steering gears, and crankshafts-catering to the automobile sector and beyond.
Click the image above for an extensive exploration of details.
WUXI GOLP CNC MACHINERY CO., LTD, proudly situated in the thriving economic hub of WUXI, nestled in the heart of the Changjiang Delta, China's most vibrant economic zone. As a pioneering brand in the CNC machine tool industry, we specialize in a comprehensive range of advanced machinery including CNC grinding machines, die-casting machines, gear shaping machines, gear grinding machines, gear chamfering machines, gear measuring centering machines, and a suite of innovative intelligent machines and supporting products. Guided by our unwavering business ethos-Professional quality, Credibility first, Customer first-our ambition is to secure a prestigious place in the global market for intelligent machines. machines.
Q: What is the warranty period?
A: We proudly extend a remarkable warranty service for every product purchased, spanning an impressive 12 to 24 months. This ensures that you enjoy peace of mind and confidence while using our advanced equipment. Partnering with us signifies choosing a steadfast and dependable ally for the long haul.
Q: What is the delivery time?
A: For items we have readily available in stock, we promise an expedited delivery timeframe of just 1-2 months. For products that are specially custom-manufactured to your specifications, we assure delivery within a comfortable window of 5-6 months. Regardless of how tight your timelines may be, we are poised to respond with agility, ensuring your project advances seamlessly according to your schedule.
Q: Do you provide after-sales service?
A: Absolutely, we offer an extensive range of after-sales services designed to enhance your experience. This includes, but is not limited to, the prompt supply of spare parts, expert online technical support, meticulous on-site installation and commissioning, as well as thorough operational training. Our mission is to provide you with exceptional service support that guarantees the optimal performance of your equipment, fostering the continuous expansion and success of your business.
Q: What additional products or services do you offer?
A: In addition to our core offerings, we are pleased to provide comprehensive 'turnkey' engineering services. We tailor automated production lines to perfectly align with our clients' specific requirements, ensuring a flawless integration with your existing production processes. Our dedication is to deliver complete, bespoke solutions to every customer, empowering you to achieve the pinnacle of production efficiency.
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