Servo Control Thread and Spline Gear Forming Cold Rolling Machine for Electric Vehicle Drive Shaft

Product Description

Unleash the power of innovation with our state-of-the-art spline cold forming technology, redefining precision and efficiency benchmarks like never before.

Immerse yourself in a world of unmatched innovation featuring our cutting-edge servo spline rolling machines, meticulously designed and readily available in a variety of configurations. Choose from our versatile configurations, available in both vertical and horizontal setups, perfectly tailored to meet diverse production demands with unmatched adaptability.Crafted with precision engineering, these machines excel in high-precision and high-efficiency forming for a wide variety of splines, serrations, and complex gear profiles. The robust body, a testament to superior craftsmanship, is made from wear-resistant, unique material castings, enhanced by a preloaded rigid frame that guarantees superior structural stability and long-lasting durability even under prolonged use.

Featuring a cutting-edge hollow ball screw coupled with a dedicated oil cooling unit, the system ensures flawless temperature regulation, vital for maintaining extraordinary accuracy during extended operational periods. The revolutionary dual servo motors operate in perfect harmony with full closed-loop synchronization, delivering a low-noise, highly precise forming process. The sophisticated front and rear servo ejector system further enhances clamping safety, ensuring seamless and reliable detection.

Ingeniously designed to support a wide array of die combinations, including reversible rolling, our machine significantly reduces tooling wear. With a single clamping action, it facilitates multi-section rolling via reciprocating motion, exponentially boosting forming efficiency.

Captivating intelligent features such as an advanced guideway lubrication monitoring system,high-capacity coolant circulation, and pioneering thermal compensation technology work together to deliver consistent forming stability and prolong the machine's lifespan. Its compact, strategically designed structure, ergonomic operation height, and space-saving form factor ensure user-friendly operation and seamless integration into modern production environments.

For state-of-the-art automation, the machine is seamlessly compatible with either gantry-type or articulated robots, enabling fully automated loading and unloading systems. This makes it the ultimate solution for manufacturing automotive drive shafts, CV joints, motor splines, and transmission components with unparalleled efficiency.

Pioneering solutions for machining splines and threads
Maximum module capacity: 2
Maximum outer diameter: 70mm

Product Parameters

ITEM	500E	500EA	800E	800EA	1000EA
max module (mm)	1	1	1.3	1.3	1.5
max out diameter (mm)	Φ20	Φ20	Φ40	Φ40	Φ50
max tool width (mm)	40	40	80	80	100
max workpiece length (mm)	400	600	1000	1000	1000
max installing tool width (mm)	90	300	120	300	300
the open part size  (mm)	139.7	139.7	139.7	139.7	139.7
tool size (inch)	16 or 13	16 or 13	16 or 24,13	24or13,16	36,24,13
max travel  (mm)	500	500	760	760	1160
weight (kg)	3200	4200	7500	9000	12000
length x width (mm)	950*2000	1150*2600	1420*3000	1580*3200	1580*3200
drive way	cnc	cnc	CNC	cnc	CNC
special specifications can be customized.

Detailed Photos

Witness the breathtaking speed and precision as each gear rolling operation is flawlessly completed in a mere 20 seconds.This innovation dramatically boosts production efficiency, crafting each tooth with unparalleled precision and meeting the most stringent standards of machining excellence.

 

When expertly paired with a state-of-the-art, fully automated production line,the gear shaping machine operates with unmatched smoothness and continuity, devoid of manual labor. This significantly amplifies output while steadfastly preserving machining precision. The intelligent automation slashes labor expenditure and curtails operational risks, ushering in a transformative era of efficient, safe, and cutting-edge manufacturing.

Our bespoke processing solutions cater to a diverse array of shafts, such as sun shafts and motor shafts, delivering unmatched precision and reliability.

We offer tailored automation solutions for both individual gear rolling machines and expansive automated gear rolling production lines, meticulously designed to your unique specifications. This comprehensive service includes both consumables and spare parts to ensure seamless operation.

 

other gear machines

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Company Profile

 

WUXI GOLP CNC MACHINERY CO., LTD is strategically located in the vibrant city of WUXI, nestled at the heart of the Changjiang Delta, this dynamic economic powerhouse is celebrated as China's most energetic growth region. As a forward-thinking and pioneering brand in the CNC machine tool industry, we are at the forefront of cutting-edge technologies. Our specialization includes an array of advanced technologies such as CNC grinding machines, die-casting machines, gear shaping machines, gear grinding machines, gear chamfering machines, gear measuring centering machines, and a comprehensive suite of innovative intelligent machines coupled with related products. Our unwavering business philosophy is rooted in delivering unparalleled professional quality, maintaining absolute credibility, and ensuring ultimate customer satisfaction. Our ambitious vision is to ascend as a pivotal player within the global market for intelligent machines.We invite you to join us in a thrilling journey to revolutionize the future landscape of intelligent machines.

 

FAQ

Q:What's your payment terms?

A:T/T,L/C,Paypal,Western Union etc.

Q: How long is the product warranty?
A: 24 months

Q: Are you a trading company or a manufacturer?
A: We are a professional manufacturer. Our products have been exported to Asia, South America, Africa, and have developed a good world wide reputation.

Q: What kind of product certification do you have?
A: All our products have passed ISO9001 and CE certifications. We have strict quality inspection process before leaving our factory in order to offer the best quality machines to our customers.

Q: Do you have after sales service?
A: Yes, we have special service team which will offer you professional guidance, or On-site installation in customer Factory.

Q: Do you test all your goods before delivery?
A: Yes, we have strict quality inspection process including a load test for every machine before leaving our factory.