Δ The Advanced Spline Rolling Machine Gear Rolling Machine Serr introduces a groundbreaking design with its low center of gravity and wide-base configuration. This innovative structure guarantees remarkable rigidity and structural stability. It excels in vibration damping and impact resistance, leading to an impeccably smooth performance, reduced noise levels, and an extended service life-far surpassing traditional vertical models.
Δ Designed for optimal safety and user convenience, all routine operations such as material loading, die installation, and height adjustment are effortlessly conducted within a 1000 mm range, eliminating the need for elevated workspaces. This thoughtful design significantly enhances operational safety and ease. For smaller models (under 24 inches), the advantages over vertical machines are still apparent, but less pronounced.
Δ Horizontal models are thoughtfully crafted with detachable steel guide rails, facilitating straightforward maintenance and ensuring structural reliability. With an overall height under 1700 mm, all maintenance activities can be safely executed at ground level, ensuring user safety and ease of access.
Δ The compact and efficient structure of the Advanced Spline Rolling Machine allows for seamless transportation, hassle-free installation, and quick adjustments-ultimately saving valuable setup time and reducing overall costs for our esteemed customers.
Machining tripod housing spline
Δ The workpiece is meticulously supported by front/rear tail stocks and expertly guided into the molds;
Δ The intricate tooth shape of the workpiece is precisely formed during the sophisticated engagement process of roll forming molds;
Δ Molds are seamlessly disengaged after gently restriking the workpiece;
This machine boasts a unique forming principle and a state-of-the-art precise positioning mechanism, enabling the spline to be processed to the shoulder's nearest part without requiring a backcutting distance.
Spline cold forming is a revolutionary chip-free process where the root material is meticulously extruded and masterfully moved to the crown of the tooth.
Process advantages of cold rubbing:
(Compared with traditional cutting)
Efficiency is increased more than 30 times, achieving completion in about 10-20 seconds per piece.
There is a 40% enhancement in the load-carrying capacity of the workpiece.
Achieve exceptional surface quality with roughness below Ra0.4.
Experience significant material savings, ranging from 9% to 15%.
Witness substantial improvements in the fatigue strength, torsional strength, and wear resistance of the toothed profile;
The unique forming principle and the precise positioning mechanism enable processing of the spline to the nearest part of the shoulder without any need for backcutting distance.
Application scope:
The machine is adept for precise, chipless cold forming of straight teeth, bevel teeth (splines), threads, worm, straight thread, and oil grooves on gear shafts, CV joints, spline shafts, motor shafts, textile rollers, spring torsion bars, steering gear, crankshafts, and other automotive shaft components.
| ITEM |
LC800A |
LC1000A |
LC1000EA |
LC1500A |
LC2000EA |
| max module (mm) |
1.3 |
1.5 |
1.5 |
1.75 |
2 |
| max out diameter (mm) |
Φ40 |
Φ50 |
Φ50 |
Φ60 |
Φ70 |
| max tool width (mm) |
80 |
100 |
100 |
120 |
150 |
| max workpiece length (mm) |
1000 |
1000 |
1000 |
1000 |
1000 |
| max installing tool width (mm) |
300 |
300 |
300 |
300 |
300 |
| the open part size (mm) |
139.7 |
139.7 |
139.7 |
152.4 |
177.8 |
| tool size (inch) |
24 or 16 or 13 |
36 or 24,13 |
36 or 24,13 |
48 or24,24or13,36 |
60or36,36or24,48 |
| max travel (mm) |
800 |
1160 |
1160 |
1560 |
2100 |
| weight (kg) |
10000 |
13000 |
13000 |
18000 |
23000 |
| length x width (mm) |
2400*4400 |
3200*4400 |
4800*3400 |
4000*4600 |
6400*3800 |
| drive way |
hydraulic |
hydraulic |
CNC |
hydraulic |
CNC |
| special specifications can be customized. |
You can click on the image above for further insights and details.
WUXI GOLP CNC MACHINERY CO., LTD is strategically situated in Wuxi at the heart of the Changjiang Delta, a region renowned for its vibrant economy in China. As an emerging brand, we specialize in the CNC machine tool industry, focusing on CNC grinding machines, die-casting machines, gear shaping machines, gear grinding machines, gear chamfering machines, gear measuring centering machines, and other cutting-edge intelligent machines along with related supporting products. Our business philosophy-Professional Quality, Credibility First, Customer First-drives our commitment to becoming a pivotal player in the global market within the field of intelligent machines. machines.
Q: What is the warranty period?
A: We proudly extend a warranty service for all of our high-quality products, ranging from 12 to 24 months, ensuring a seamless and worry-free experience with our top-of-the-line equipment. By choosing us as your partner, you are securing a long-term, dependable ally, committed to your success and satisfaction.
Q: What is the delivery time?
A: For items that are in stock, we guarantee swift delivery within 1-2 months. For bespoke, custom-manufactured products, we are committed to delivering within 5-6 months. Regardless of the urgency of your requirements, we stand ready to respond rapidly, ensuring your project's timeline is met without compromise.
Q: Do you provide after-sales service?
A: Indeed, we provide a robust suite of after-sales services designed to support your every need. This includes, but is not limited to, the prompt supply of spare parts, comprehensive online technical support, on-site installation and commissioning, as well as thorough operational training. Our aim is to deliver the most attentive service support, ensuring the utmost efficiency and smooth operation of your equipment while fostering the continued growth of your business.
Q: What additional products or services do you offer?
A: In addition to our core offerings, we provide comprehensive "turnkey" engineering services. We specialize in customizing automated production lines tailored to meet your specific requirements, ensuring seamless integration with existing production processes. Our commitment is to deliver complete, end-to-end solutions that empower you to achieve peak production efficiency and drive your business forward.
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