Process matching
Rough milling
Large cutting depth and appropriate metal removal rate are suitable for the rough processing of gears
Semi-finishing milling
Using semi-finishing milling cutter discs on the machine tools equipped with fine milling can meet the requirements of efficient processing before grinding, optimize processing efficiency and comprehensive costs.
Fine milling
Using fine milling cutter discs on the machine tools equipped with fine milling can achieve GB8 level accuracy
Process combination
Rough milling-fine milling
The tool change process on the same equipment can complete the entire processing process of the workpiece, and the fine milling cutter disc can also be directly used for processing and forming.
Gear milling-gear grinding
For high-precision and high-hardness workpieces, semi-finishing milling cutter discs are used, and small normal allowances are left for milling teeth, and gear grinding is performed.
| Technical performance |
G-2000/16 |
G-3000/20 |
G-3000/25 |
| Maximum processing modulus (mm) |
20 |
26 |
26 |
26 |
| Cutter diameter (mm) |
360-400 |
380-420 |
380-420 |
380-420 |
| Cutter rod diameter (mm) |
70 |
90 |
80 |
90 |
80 |
90 |
| Maximum helix angle (°) |
±22.5 |
±22.5 |
±22.5 |
| Minimum external gear ring root diameter (mm) |
/ |
550 |
/ |
1100 |
/ |
1400 |
| Maximum external gear ring outer diameter (mm) |
/ |
2000 |
/ |
2500 |
/ |
3000 |
| Minimum internal gear ring inner diameter (mm) |
550 |
/ |
1100 |
/ |
1400 |
/ |
| Maximum internal gear ring outer diameter (mm) |
2000 |
/ |
2500 |
/ |
3000 |
/ |
| Cutter center overhang depth (mm) A |
600 |
/ |
600 |
/ |
600 |
/ |
| Distance between the center of the cutter and the back wall (mm) B |
610 |
/ |
610 |
/ |
610 |
/ |
| Repeat positioning accuracy of the worktable (") |
≤±3 |
≤±3 |
≤±3 |
| Repeat positioning accuracy of the X/Z axis (mm) |
≤±0.01 |
≤±0.01 |
≤±0.01 |
| Spindle speed (rpm) |
70-140 |
70-140 |
70-140 |
| Spindle diameter runout (mm) |
0.01 |
0.01 |
0.01 |
| Diameter of rotary table (mm) |
1600 |
2000 |
2500 |
| Maximum allowable load of the worktable (kg) |
12000 |
20000 |
25000 |
| Main motor power/total power (kW) |
30/60 |
37/70 |
37/70 |
37/70 |
| Machine weight (kg) |
45000 |
55000 |
60000 |
| Machine dimensions (length x width x height, m) |
6*3.5*5 |
8*4*5 |
8.5*4.5*5 |
Material: 42CrMo Hardness: HB280-HB320 Module: 16mm Number of teeth: 177 Tooth width: 135mm Helix angle: 0°
| Cutting method |
Processing method |
Gear milling |
| First cut |
Second cut |
| Cutting depth |
33mm |
36mm |
| Feed speed |
350mm/min |
380mm/min |
| Processing time |
3.2h |
3.0h |
| 6.2h |
| Cooling method |
Air cooling |
Milling advantages
Application scope
High-efficiency and high-precision machining of internal/external spur/helical gears, soft tooth surface and hard tooth surface gears;
High efficiency
Powerful cutting of materials with hardness HB350;
Low cost
Dry air cooling; Interchangeable inserts with increasing service life;
Reliability
Adopting a variety of advanced detection methods and cross-sensing technology;
User-customized machining path planning
Able to achieve specified tooth line, drum shape, K shape, tilt, other given curves, symmetrical/asymmetrical tooth shape modification;
Typical user site pictures
Q: What is the warranty period?
A: We offer a warranty service for all purchased products ranging from 12 to 24 months, ensuring you are worry-free during the use of our equipment. Choosing us means choosing a long-term and reliable partner.
Q: What is the delivery time?
A: For in-stock items, we guarantee delivery within 1-2 months; for custom-manufactured products, we commit to delivering within 5-6 months. No matter how urgent your needs are, we can respond quickly to ensure your project proceeds on schedule.
Q: Do you provide after-sales service?
A: Yes, we provide comprehensive after-sales services, including but not limited to timely supply of spare parts, online technical support, on-site installation and commissioning, as well as operational training. We strive to offer you the most thoughtful service support to ensure the efficient operation of equipment and assist in the continuous growth of your business.
Q: What additional products or services do you offer?
A: we also provide "turnkey" engineering services, customizing automated production lines according to customer needs to ensure seamless integration with existing production processes. We are committed to offering complete solutions to every customer, helping you achieve maximum production efficiency.
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