Customized Vertical Five-axis Linkage Machining Center
Introduction:
Customized Vertical Five-axis Linkage Machining Center is equipped with the Heidenhain system as the standard configuration,featured high positioning accuracy and fast response speed, enabling five-axis linkage machining.
Equipped with an automatic tool changer and automatic measuring devices for parts and tools, thus achieving efficient and automated processing.
Composition and Motion Modes of the Machine Tool:
The machine tool is composed of components such as the bed, column, beam, ram box, ram, pneumatic system, automatic lubrication system, hydraulic system, cooling chip removal system, electrical numerical control system, detection system, and fully enclosed protection system. Its motion modes are as follows: the ram box moves left and right (X-axis), the beam moves back and forth (Y-axis), the ram moves up and down (Z-axis), the cradle turntable swings on the A-axis, and the C-axis rotates. The movements in all directions can be automatically controlled by the control unit, realizing five-axis linkage machining.
Materials, Structure, and Transmission System of the Machine Tool:
The main castings of this machine tool are made of high-strength cast iron materials using resin sand molding. It adopts a reasonable box and rib structure, which has excellent bending resistance, good rigidity, and outstanding stability. The main movement of the machine tool uses an imported electric spindle. The spindle speed can reach up to 18,000 r/min, and it supports automatic spindle broach loosening. The X, Y, and Z axes are driven by servo motors, which directly drive the ball screw to rotate through couplings. The A and C axes are driven by torque motors, ensuring that the transmission system has high motion accuracy and transmission rigidity.
The HEIDENHAIN TS 460 is a workpiece touch probe primarily used in CNC machining centers for automated measurement and tool setting tasks:
Δ Workpiece Positioning: Automatically detects the workpiece zero point to improve machining accuracy.
Δ Tool Setting: Measures tool position and compensates for any deviation.
Δ In-Process Inspection: Performs dimensional checks during or after machining to ensure quality.
Δ Increased Efficiency: Reduces manual measurement time and enables automated measurement, enhancing overall productivity.
high-rigidity rotary table capable of A/C-axis motion, combined with a HEIDENHAIN touch probe mounted on the spindle. The spindle assembly includes a blue high-speed motorized spindle unit, supporting speeds up to 18,000 rpm. The large rotary table allows for complex multi-surface machining, ideal for aerospace, automotive, and precision mold industries. The stainless steel interior ensures cleanliness and safety during operation, reflecting the machine's advanced manufacturing and automation capabilities.
Automated production lines:
| Item |
The name of the project |
unit |
Parameters |
| 1 |
workbench |
Table diameter |
mm |
Æ600 |
| T-slot size (trough width × number) |
mm |
14H7×8 |
| Table center hole |
mm |
Æ60H7 |
| Maximum load capacity of the table |
kg |
≤500 |
| *Maximum part dimensions (diameter x height) |
mm |
Æ640X500 |
| 2 |
Feed |
X/Y/Z axis travel |
mm |
460/600/400 |
| A-axis swing range |
°(degree) |
±140 |
| C-axis rotation range |
°(degree) |
360 |
| X/Y/Z axis cutting feed rate |
mm/min |
20~20,000 |
| X/Y/Z axis fast traverse speed |
mm/min |
60,000 |
| A-axis fast swing speed |
rpm |
90 |
| C-axis fast rotation speed |
rpm |
100 |
| 3 |
spindle |
Spindle diameter |
mm |
Æ190h5 |
| Spindle speed max |
rpm |
18,000 |
| Spindle power (S1/S6-40%) |
kW |
27/33 |
| Spindle torque(S1/S6-40%) |
Nm |
65/81 |
| Spindle speed regulation mode |
|
Infinitely variable speed |
| Spindle taper |
|
HSK-A63 |
| Distance from spindle end face to work table (min/max) |
mm |
135/535 |
| 4 |
precision |
X/Y/Z axis positioning accuracy |
mm |
0.006 |
| X/Y/Z axis repeatability |
mm |
0.004 |
| A/C axis positioning accuracy |
(sec) |
6 |
| A/C axis repeatability |
(sec) |
4 |
| Radial runout of the spindle taper (near the spindle end) |
mm |
0.003 |
| Radial runout of the spindle taper (300 mm from the end of the spindle) |
mm |
0.012 |
| *Concentrate; Other unspecified project accuracy requirements shall be implemented in accordance with the provisions of the standard. |
| 5 |
cutting tool |
Tool magazine capacity |
set |
30 |
| Tool change method |
|
automatic |
| Shank form |
|
DIN69893 |
| Maximum tool diameter (when full) |
mm |
Æ80 |
| Maximum tool diameter (adjacent vacancy) |
mm |
Æ125 |
| Maximum tool length |
mm |
300 |
| Maximum individual tool weight |
kg |
6 |
| Total weight of the tool |
kg |
≤90 |
| 6 |
Numerical control system |
|
HEIDENHAIN TNC640 |
| 7 |
The total capacitance of the machine |
kVA |
93 |
| 8 |
The total weight of the machine |
t |
About 10 |
| 9 |
Machine contour dimensions (L×W×H max) |
mm |
4000×3800×3200 |
Technology sector Medical Industry Turbomachinery Mould & Die Industry
| Item |
Name |
Specifications and models |
Suppliers |
QTY |
remark |
| 1 |
Numerical control system |
TNC640 |
Heidenhain, Germany |
1 set |
|
| 2 |
Cradle turntable |
SZYZ64A |
Made in China |
1 set |
|
| 3 |
Motor spindle |
Ø190 |
INNA |
1 set |
|
| 4 |
Tool magazine |
30 handfuls |
Made in China |
1 set |
|
| 5 |
X/Y/Z axis drive motor |
1FK7 series |
German Siemens |
4 pcs |
|
| 6 |
A-axis torque motor |
TK5 series |
Phase |
1 pc |
|
| 7 |
C-axis torque motor |
TK5 series |
Phase |
1 pc |
|
| 8 |
Grating rulers |
LC series |
Heidenhain, Germany |
4 pcs |
|
| 9 |
Circular grating |
RCN series |
Heidenhain, Germany |
2 pcs |
|
| 10 |
Screw |
Ø40×20 |
Import |
4 pcs |
|
| 11 |
Lead screw bearings |
TAC series |
Japan NSK |
4 sets |
|
| 12 |
Linear guides |
|
Schneeberger, Switzerland |
3 sets |
|
| 13 |
Lubrication system |
|
Nanjing Becher |
1 set |
|
| 14 |
Oil-air lubrication system |
|
Import |
1 set |
|
| 15 |
Hydraulics |
|
HAWE, Germany |
1 set |
|
| 16 |
Cooling system |
|
Sanhe Tongfei |
1 set |
|
| 17 |
Electrical cabinet air conditioning |
|
Sanhe Tongfei |
1 set |
|
| 18 |
Pneumatic system |
|
Japan SMC |
1 set |
|
| 19 |
Rail protection |
|
German HEMA ZHAO |
1 set |
|
| 20 |
Chip conveyor + chip collection car |
|
Made in China |
1 set |
|
| 21 |
Emulsion paper bag filter |
|
Made in China |
1 unit |
|
| 22 |
3D probe for the workpiece |
TS460 |
Heidenhain, Germany |
1 set |
|
| 23 |
Infrared receiver |
SE642 |
Heidenhain, Germany |
1 set |
|
| 24 |
Non-contact tool measurement |
Micro Compact A3-8L1 |
German BLUM |
1 set |
Option |
| 25 |
Rotate the axis calibration ball |
BZQ-01 |
Made in China |
1 set |
Option |
| 26 |
Calibration Ball System Software |
KinematicsOpt |
Heidenhain, Germany |
1 set |
Option |
| 27 |
Collision avoidance |
PulseNG |
Montronix, Germany |
1 set |
Option |
| 28 |
Rotate the window |
SpinWindow NEO |
German HEMA ZHAO |
1 set |
Option |
| 29 |
Oil mist collector |
SVW80CS-84708 |
Made in China |
1 set |
Option |
Rotating window Oil mist collector Workpiece Measurement Tool Measurement
You can click on the image above for details.
1.Q:What's your payment terms?
A:T/T,L/C,Paypal,Western Union etc.
2.Q: Do you test all your goods before delivery?
A: Yes, we have strict quality inspection process including a load test for every machine before leaving our factory.
3.Q: Are you a trading company or a manufacturer?
A: We are a professional manufacturer. Our products have been exported to Asia, South America, Africa, and have developed a good world wide reputation.
4.Q: What kind of product certification do you have?
A: All our products have passed ISO9001 and CE certifications. We have strict quality inspection process before leaving our factory in order to offer the best quality machines to our customers.
5.Q: Do you have after sales service?
A: Yes, we have special service team which will offer you professional guidance, or On-site installation in customer Factory.
WUXI GOLP CNC MACHINERY CO,.LTD is located in WUXI-- the core location of the Changjiang Delta which is the most dynamic economy area in China. We are a new brand company specializing in the CNC machine tool industry. The company is mainly engaged in CNC grinding machine,Die-casting machine, gear grinding machine ,gear chamfering machine ,thread turning machine,CNC Punching machines, gear measuring centering machine and other new intelligent machine and related supporting products. The company adheres to the business philosophy --Professional quality, Credibility first, Customer first, and is committed to the development goal of becoming an important member of the global market in the field of intelligent machines.
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